CONCEPT
FROM NEW IDEAS TO REAL, PRACTICAL SOLUTIONS
SAICOZERO ZONE guarantees a substantial reduction in energy consumption during PAINTING AND CURING modes, while delivering the highest possible degree of comfort for the operator and superior finish of the painted objects.
ALMOST ZERO EMISSIONS
HIGH COMFORT
SUPERIOR FINISH
MINIMUM ENERGY CONSUMPTION during painting and curing modes
SAICOZERO ZONE has changed the approach to the organization of the bodyshop: this system works as a regular prep station and spray booth, but it can also be configured as a single processing area (SAICOZERO TM) where it is possible to prepare, paint and dry the vehicle, eliminating moving the vehicle, with obvious benefit for the operator, the business efficiency, the comfort and welfare of the worker.
SUPERIOR FINISH
SAICOZERO regenerative filtration radically reduces the electrostatic air inside the work area. Creating an optimal environment for a clean job and increasing exponentially the possibility of not having to polish the vehicle after the painting operations: avoiding this phase generates additional savings.OPTIMISED TECHNICAL SPACE
The technical space needed for the installation of a booth or painting areahas always occupied a very large area, which reduces the available space dedicated to normal production activities, and requires important masonry or structural work for installation outside of the workplace.The SAICOZERO Regenerator solves this problem by requiring ONLY A TOTAL of 70 cm in addition to the useful space.
ENERGY SAVING
The distinctive feature of this technology is the Regenerative Filtration System that acts as THERMAL MASS, allowing the almost total recovery of the enthalpy content of the air: in fact, an air mass with a temperature very close to the desired set-point, is introduced into the work area so that the energy absorption of the burner only serves to compensatethe heat loss occurred during the passage through the diffusion lines.
The ISOTHERMIC and EXOTHERMIC characteristics of the system are exploited to the maximum and the transfer of heat to the environment is optimized, allowing for a substantial reduction of energy consumption:
- With only 25 A, it is possible to have 32.000 m3 (20,000 cfm/h) of circulating air
- With only 30,000 (120,000 Btu) Kcal, it is possible to easily reach 70° C (160° F) on the object.
LONG LIFE AND EASY MAINTENANCE, FOUR STAGES REGENERATIVE FILTRATION
The circulating air is purified by passing through a filter unit that is constantly kept wet with a mineral oil solution which traps both dust and chemical compounds, collecting them into a solid compound, easy to be disposed.
Multi-layers filters
| Structure | Fiberglass |
| Thickness | mm 60 |
| Weight Efficiency | 92 % |
| Initial Pressure drop | Pa 33 |
| Final Pressure drop | Pa 150 |
| Max Temperature | 150° C |
| Fire Classification | F1 |
| Max single filter built-up | g/m2 3.400 ca. |
| Max total filters build-up | g 32.300 ca. |
High efficiency treated polyester fibre filters
| Class | F5 |
| Thickness | 25 mm |
| Weight | 660 g/m² |
| Air outlet side finishing | veil impregnated glass fiber treated with adhesive gel |
Eco Re-generative oil filter solution
Honeycomb filters constantly moistened with non-toxic and odorless oily solution, that keeps all the pollutants and purifies the air as it passes.
Feature of oily solution:
Color: Transparent
Odor: Odorless
Identification of hazards: The product contains no hazardous substances. No danger exists in use.
Toxicological information: The product does not contain any components belonging to risk groups indicated by the CEE.
Disposal: Do not dump. Dispose of as non-toxic mineral oils according to the regulations.
Filtration of oily solution
A special steel filter with knitted filtration polyester mesh of about 130μ, continuously cleans the oily solution, collecting the contaminants in a special container that can be easily emptied and reused.
This waste must be disposed of with Paint Stop filters, according to regulatory standards.