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Idea Saicozero
Ein Lackierung System der Superlativen realisiert auf Patenten von PIERANGELO GHILARDI, das drastisch und in einigen Fällen ganz die Emissionen in die Atmosfäre eliminiert.
SAICOZERO ZONE garantiert eine merkliche Reduktion des Energie Konsums während  des Lackierens und des Trocknung- Prozesses, und offeriert dem Lackierer gleichzeitig einen höheren Finish der Objekte.

MINIMUM AN ENERGIE KONSUM während der Lackierung und der Trocknung

SAICOZERO ZONE hat den Ablauf der Aktivitäten in der Karosserie verändert: das System funktioniert wie ein Vorbereitungsplatz oder eine Spritzkabine, es ist aber beides (Saico Zero TM) Ermöglicht vorzubereiten zu lackieren und zu trocknen, ohne die Fahrzeuge in der Lackiererei zu verschieben, mit dem Vorteil die Effizienz, und den Komfort für den Lackierer zu steigern.


Superior finish SaicoZeroDie regenerative Filtrierung der SAICOZERO ZONE reduziert radikal die Elektrostatik der Luft. Bewirkt eine saubere Arbeit und Arbeitsplatz und erübrigt in den meisten  Fällen eine Politur nach dem Lackieren: ein Arbeitsgang weniger bedeutet mehr Ersparnis.


Optimised technical spaceDer benötigte technische Platz für die Installation einer Kabine oder einer Lackierzone hat immer eine grosse Fläche belegt, die dem operativen Bereich abging, und  hat immer viel Maurer Aufwand und strukturelle Installationen im Aussen Bereich benötigt.
Der Generator SAICOZERO löst dieses Problem er benötigt NUR 70 cm Tiefe mehr als die Kabine.


Die Besonderheit dieser technischen Lösung besteht in der quasi Totalen Wiederverwendung der Angesaugten Luft: In der Tat wird die Luftmasse mit sehr Positiver Temperatur nahe am Set-Point in die Kabine zurück geführt, ohne die Luft von  aussen anzusaugen  sodass die Gas-Brenner Energie nur als Ausgleich des Verlustes der Wärme durch die Filter- Einheit.
Auf diese Weise wird die Exothermische Charakteristik wärme optimal Umgewälzt. Die Filtrierung und die Umwälzung der Luft erlauben dadurch eine erhebliche Einsparung des Energie-Verbrauchs während des Spritzvorgangs wie auch während des Trocknungsvorgangs:
- mit nur 24 A, ist es möglich 32.000m3 (20.000 Cfm)h Luftumwälzung zu haben
- mit nur 30.000 (120.000 Btu) Kcal, ist es möglich in Kurzer Zeit die Temperatur von 70° C (160°F) am lackierten Objekt zu erreichen.


Die umgewälzte Luft wird durch die Oelfiltereinheit regeneriert und hält so den Feinstaub und die chemischen Rückstände auf. Die regenerierte Luft wird wieder in den Kreislauf geführt und mit einem Minimum (ca. 20%) Frischluft angereichert um so den benötigten Sauerstoff. Auszugleichen und um so einen eigenen Kreislauf zu erwirken.

Multi-layers filters

Struktur Glasfiber
Dicke mm 60
Effizienz 92 %
Anfangs Belastungsverlust Pa 33
Endbelastungsverlust Pa 150
Höchste Temperatur 150° C
Feuer-Klasse F1
Maximale Aufnahme der Bodenfilter pro Einheit g/m2 3.400 ca.
Maximale Aufnahme aller Bodenfilter g 32.300 ca.


Klasse F5
Dicke 25 mm
Gewicht 660 g/m²
Oberflächen Finish Ausgangsseite Glasfasernetz mit Klebegel behaftet


Wabenfilter, Dicke 100mm, immer befeuchtet mit ölhaltiger Lösung geschmacklos nicht toxisch, die alle verschmutzende Rückstände zurückhält und die Luft bei jedem Vorbeigang reinigt.

Technische Beschreibung der Oel-Lösung:
Mineral Oel
Farbe: Farblos
Geruch: Geruchlos

Gefahren Identifikation: das Präparat enthält keine gefährlichen Substanzen.
Toxikologische Identifikation: das Präparat enthält keine gefährlichen Substanzen der Risiko- Kategorie nach CEE Normen.
Entsorgung: Nicht in der Umwelt entsorgen. Mit nicht toxischem Mineralöl nach Normen entsorgen.


Ein spezieller Stahl-Filter mit einem Polyestersieb mit Maschen von 130q mü reinigt die Oel haltige Lösung fortwährend, in einem separaten Behälter  der geleert wird und wieder verwendet werden kann..
Der Inhalt und die Oelhaltigen Rückstände müssen wie die Paintstop Filter, vernichtet werden nach den vorgeschriebenen Normen.





Honey badger don't care!